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Compact Structure Conveyor Belt Vulcanizer Rubber Vulcanizing Equipment

Compact Structure Conveyor Belt Vulcanizer Rubber Vulcanizing Equipment

    • Compact Structure Conveyor Belt Vulcanizer Rubber Vulcanizing Equipment
  • Compact Structure Conveyor Belt Vulcanizer Rubber Vulcanizing Equipment

    Product Details:

    Brand Name: Tongxin
    Certification: IS0

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 Unit/Units
    Price: Negotiable
    Packaging Details: Standard Packing
    Delivery Time: 15-30days
    Payment Terms: T/T,L/C,Western Union,Paypal and MoneyGram
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    Detailed Product Description
    Usage: Belt Joint Power(W): Power(W)
    Temperature: 0-200℃ Our Techincial: Own Professional Design
    High Light:

    rubber conveyor belt vulcanizing machine

    ,

    conveyor belt splicing equipment

    Technical Parameters:

     

    1. Machine Maximum size: from 650MM-4200MM;

    2. Voltage: 380V 660V 480V 440V 415V 400V or 220V;

    3. Fast Cooling time: 5 minutes (from 145 degrees down to 70 degrees or less);

    4. Time for temperature raise (from normal temperature to vulcanizing temperature) no more than 50 minutes;

    5. Vulcanizing pressure:1.8MPa (details refer to users’ specifications and factory markings);

    6. Time of heat preservation for vulcanizing could be adjusted according to thickness of the rubber belts;

    7. Splicing length of rubber conveyor belt for vulcanizing jointing could be connected together by single or several pieces if

    necessary;


    8. Make clear for model and specification of product and indicate width and tensile strength of rubber conveyor belt as well as tension in kilogram required for vulcanizing jointing when ordering products.

     
    9. Users could order spare electric pumps additionally according to requirements.
    conveyor belt vulcanizing machine is combined type machine adopting electric heating technology.Its greatest advantage is that it is evenly heated..By using rubber pressure bag,the machine works smoothly with uniform pressure. And its also equipped with portableautomatic electronic control box ,which is easy to operate and has long operating life.ZLJ conveyor belt vulcanizing machine is suitable for vulcanized joints (repair) of various tapes such as canvas, nylon, steel cord core, PVC / PVG.Water-cooling system can be chosen to save working time for it only takes about 20mins to drop the temperature down to 60 ℃.Its a new ideal vulcanization joint (repair) equipment and has been widely used in metallurgy, mining, cement,power plants, ports, building materials, chemical and other sectors.
    Project/Data/Model

    Adhesive tape

    width
    (mm)

    specification

    Heating plate size

    Length × width
    (mm)

    Total power
    (kw)
    Heavy weight
    (kg)

    Dimensions

    Length × width × height
    (mm)

    total weight
    (kg)
    Configuring device
    Manual pump Electric control box

    TXCK-650

    DJSL/DGLJL-650

    650 650×830 830×820 9.8 56 1320×830×585 398 1 1
    650×1000 1000×820 11.8 66 1320×1000×585 460 1 1

    TXCK-800

    DJSL/DGLJL-800

    800 800×830 830×995 11.89 70 1450×830×585 485 1 1
    800×1000 1000×995 14.4 79 1450×1000×585 550 1 1

    TXCK-1000

    DJSL/DGLJL-1000

    1000 1000×830 830×1228 14.7 82 1700×830×585 556 1 1
    1000×1000 1000×1228 17.8 95 1700×1000×585 596 1 1

    TXCK-1200

    DJSL/DGLJL-1200

    1200 1200×830 830×1431 17.2 96 1950×830×750 784 1 1
    1200×1000 1000×1431 20.7 113 1950×1000×750 900 1 1

    TXCK-1400

    DJSL/DGLJL-1400

    1400 1400×830 830×1653 19.8 107 2150×830×900 857 1 1
    1400×1000 1000×1653 23.9 132 2150×1000×900 1080 1 1

    TXCK-1600

    DJSL/DGLJL-1600

    1600 1600×830 830×1867 22.3 120 2380×830×900 1102 1 1
    1600×1000 1000×1867 27 146 2380×1000×900 1400 1 1

    TXCK-1800

    DJSL/DGLJL-1800

    1800 1800×830 830×2079 24.9 137 2620×830×900 1247 1 1
    1800×1000 1000×2079 30.. 164 2620×1000×900 1500 1 1

    TXCK-2000

    DJSL/DGLJL-2000

    2000 2000×830 830×2303 27.6 154 2830×830×900 1385 1 1
    2000×1000 1000×2303 33.2 182 2830×1000×900 1750 1 1

    TXCK-2200

    DJSL/DGLJL-2200

    2200 2200×830 830×2478 29.7 165 2997×830×900 1446 1 1
    2200×1000 1000×2478 35.8 198 2997×1000×900 1800 1 1

    Compact Structure Conveyor Belt Vulcanizer Rubber Vulcanizing Equipment 0

    1.Frame

    2.clamping mechanism

    3.horn

    4.screw

    5 .nut

    6. Washer

    7. High pressure hose

    8 .Pressure test pump

    9 .heat shield

    10.upper heating plate

    11.Secondary cable

    12.Electric control box

    13.Primary cable

    14.lower heating plate

    15.Water pressure plate

     

    1. Before the installation of the combing machine, the main parts (such as electric healing plates, pressure devices, racks, etc.) are evenly separated and separated, and the vulcanizer is temporarily transported to the site for temporary installation.

    2. each separate separation of the parts, is also a frequent moving parts. Generolly, the heaviest parts can be handled by two people, so it is convenient to install and disassemble.

    3. Before installation, find a more spacious place on the installation of the tape conveyor. In this place, not only the indefinite operating area and space, but also the placement of the tape and the power wiring are convenient.

    4.Before installation, on the belt conveyor installation line, disassemble the upper rollers and set up a working platform in the form shown in Figure 2. If it is glued in the field, use a canvas to build a temporary rainproof shed around the work platform

    5.Install the tools of the vulcanizing machine, the tools for processing the tape joints, the power supply wires, etc., and confirm that the glued village materials (such as cover rubber, core glue and glue) are within the validity period, the manufacturer and the production date.

     

    Compact Structure Conveyor Belt Vulcanizer Rubber Vulcanizing Equipment 1

    6. Installation of the vulcanizer is carried out as follows:

    (1) Place the single lower machine in the form shown in Figure 3;

    (2) As shown in Figure 4, first place the pressure device (water pressure plate) on the placed lower frame machine; then place the lower electric plate on it. After the three are aligned, the lower electric heating plate is covered with plastic film (or talcum powder); Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate.

    (3) Place the tape joints that have been processed and processed well and filled with the rubber material on the lower hot plate; after finding the center line, fix the tape on both sides with the clamp plate and the clamping mechanism. Its form is shown in Figure 5;

    (4) on the tape joint. Place the plastic film (or talcum powder) in the position corresponding to the lower hot plate, and then place the electric heating plate and the heat insulation board on it in order. Its form is shown in Figure 6.

    Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate

    Compact Structure Conveyor Belt Vulcanizer Rubber Vulcanizing Equipment 2

    (5) Place the upper frame on the heat insulation board as shown in Figure 7, and align and align with the lower frame.

    (6) According to Figure 8, install the pre-tightening bolts, washers and nuts in the elongated holes at the upper and lower frames, and tighten the nuts with a wrench. At this point, the main part of the vulcanizer is installed.

    (7) According to Fig. 9, the quick joint of the pressure pump system is connected with the water inlet hole of the pressure device, and the primary power supply wire is correspondingly inserted into the socket of the electric heating control box, and one end of the secondary wire is inserted in the electric heating control box. On the socket, the other end is inserted on the hot plate; the corresponding one of the thermal resistance (or thermocouple) wire is inserted into the socket of the electric heating control box, and the other end is inserted into the temperature measuring hole of the electric heating plate. At this time, the vulcanization mounting is completed, and the timing operation of pressurization and heating is prepared.

    Maintenance and maintenance

    1. Before use. check the insulation resistance of the hot plate. If it is too low, it should be energized and dried until the insulation value reaches 50MΩ or less.

    2. in the use of moving in the process should be handled with care. civilized operation;

    3.If you work in the field, you should have reliable rain and water proof means to avoid being affected by rain and moisture.

    4.When the use of its length is completed. it should be placed in the warehouse where the air circulation, relative humidity is not more than 85%. and is not affected by rain. The sleeper is raised below, and it is strictly prohibited to be placed on the ground

     

     
     

    Contact Details
    Jiangyin Tongxin Vulcanizing Machine Manufacturing Co., Ltd.

    Contact Person: Cai

    Send your inquiry directly to us (0 / 3000)

    Contact

    Address: No. 21, Hetang Central Street, Jiangyin City, Jiangsu Province

    Factory Address:No. 21, Hetang Central Street, Jiangyin City, Jiangsu Province