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Professional Vulcanizing Accessories Electric Heating Water Cooling Vulcanizer Use

Professional Vulcanizing Accessories Electric Heating Water Cooling Vulcanizer Use

    • Professional Vulcanizing Accessories  Electric Heating Water Cooling Vulcanizer Use
  • Professional Vulcanizing Accessories  Electric Heating Water Cooling Vulcanizer Use

    Product Details:

    Place of Origin: CHINA
    Brand Name: Tongxin
    Certification: IS0
    Model Number: Non-standard

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 Unit/Units
    Price: Negotiable
    Packaging Details: Standard Packing
    Delivery Time: 15-30days
    Payment Terms: T/T,L/C,Western Union,Paypal and MoneyGram
    Contact Now
    Detailed Product Description
    Temperature Range: 0-300 Voltage: AC380
    Current: 12.6-46A Power: 5.5-20KW
    High Light:

    vulcanizing machine accessories


    vulcanizer accessories

    Factory direct sales DGLJL vulcanizing machine control box DJSL type electric heating water cooling vulcanizer parameter 

    project/data/model DJSL type electric heating water cooling vulcanizer parameter table:
    specification Heating plate size
    Heating plate size
    Total power
    Heavy weight
    Length × width × height
    total weight
    Configuring device
    Manual pump Electric control box
    DJSL-650 650 650×830 830×820 9.8 56 1320×830×585 398 1 1
    650×1000 1000×820 11.8 66 1320×1000×585 460 1 1
    DJSL-800 800 800×830 830×995 11.97 70 1450×830×585 485 1 1
    800×1000 1000×995 14.4 79 1450×1000×585 550 1 1
    DJSL-1000 1000 1000×830 830×1228 14.7 82 1700×830×585 556 1 1
    1000×1000 1000×1228 17.8 95 1700×1000×585 596 1 1
    DJSL-1200 1200 1200×830 830×1431 17.2 96 1950×830×750 784 1 1
    1200×1000 1000×1431 20.7 113 1950×1000×750 900 1 1
    DJSL-1400 1400 1400×830 830×1653 23.8 107 2150×830×900 857 1 1
    1400×1000 1000×1653 23.9 132 2150×1000×900 1080 1 1
    DJSL-1600 1600 1600×830 830×1867 22.3 120 2380×830×900 1102 1 1
    1600×1000 1000×1867 27 146 2380×1000×900 1400 1 1
    DJSL-1800 1800 1800×830 830×2079 24.9 137 2620×830×900 1247 1 1
    1800×1000 1000×2079 30 164 2620×1000×900 1500 1 1
    DJSL-2000 2000 2000×830 830×2303 27.6 154 2830×830×900 1385 1 1
    2000×1000 1000×2303 33.2 182 2830×1000×900 1750 1 1
    DJSL-2200 2200 2200×830 830×2478 29.7 165 2997×830×900 1446 1 1
    2200×1000 1000×2478 35.8 198 2997×1000×900 1800 1 1

    The main structure:


    The vulcanizer has a main machine (1. frame; 2. clamping mechanism; 3. horn; 4. screw; 5. nut; 6. washer; 9. heat shield 10. upper heating plate; 14. lower heating plate; 15. Water pressure plate;) 7. High pressure hose; 8. Pressure test pump; 11. Secondary cable; 12. Electric control box; 13. Primary cable composition.

    Vulcanizer installation:

    1. Before the installation of the combing machine, the main parts (such as electric heating plates, pressure devices, racks, etc.) are evenly separated and separated, and the vulcanizer is temporarily transported to the site for temporary installation.

    2, each separate separation of the parts, is also a frequent moving parts. Generally, the heaviest parts can be handled by two people, so it is convenient to install and disassemble.

    3. Before installation, find a more spacious place on the installation of the tape conveyor. In this place, not only the indefinite operating area and space, but also the placement of the tape and the power wiring are convenient.

    4. Before installation, on the belt conveyor installation line, disassemble the upper rollers and set up a working platform in the form shown in Figure 2. If it is glued in the field, use a canvas to build a temporary rainproof shed around the work platform.

    5. Install the tools of the vulcanizing machine, the tools for processing the tape joints, the power supply wires, etc., and confirm that the glued village materials (such as cover rubber, core glue and glue) are within the validity period, the manufacturer and the production date.


    6. Installation of the vulcanizer is carried out as follows:

    (1) Place the single lower machine in the form shown in Figure 3;

    (2) As shown in Figure 4, first place the pressure device (water pressure plate) on the placed lower frame machine; then place the lower electric plate on it. After the three are aligned, the lower electric heating plate is covered with plastic film (or talcum powder);

    Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate.

    (3) Place the tape joints that have been processed and processed well and filled with the rubber material on the lower hot plate; after finding the center line, fix the tape on both sides with the clamp plate and the clamping mechanism. Its form is shown in Figure 5;

    (4), on the tape joint. Place the plastic film (or talcum powder) in the position corresponding to the lower hot plate, and then place the electric heating plate and the heat insulation board on it in order. Its form is shown in Figure 6.

    Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate.

    (5) Place the upper frame on the heat insulation board as shown in Figure 7, and align and align with the lower frame.

    (6) According to Figure 8, install the pre-tightening bolts, washers and nuts in the elongated holes at the upper and lower frames, and tighten the nuts with a wrench. At this point, the main part of the vulcanizer is installed.

    (7) According to Fig. 9, the quick joint of the pressure pump system is connected with the water inlet hole of the pressure device, and the primary power supply wire is correspondingly inserted into the socket of the electric heating control box, and one end of the secondary wire is inserted in the electric heating control box. On the socket, the other end is inserted on the hot plate; the corresponding one of the thermal resistance (or thermocouple) wire is inserted into the socket of the electric heating control box, and the other end is inserted into the temperature measuring hole of the electric heating plate. At this time, the vulcanization installation is completed, and the timing operation of pressurization and heating is prepared..


    Vulcanizer operating procedures:


    1. Primary power supply 11, lower plate heating indication 2, fuse tube 12, vulcanization end indication 3, lower plate current indication 13, primary power indication 4, upper plate current indication 14, air leakage automatic switch 5, upper plate control switch 15. Time meter 6, upper plate temperature meter 16, manual/automatic switch 7, lower plate temperature meter 17, vulcanization time switch 8, lower plate control switch 18, lower plate power supply 9, voltage indication 19, upper plate power supply 10, Upper plate heating indication 20, grounding screw

    13.jpg2, dial 6,7 upper finger set the vulcanization temperature (145 ° C) adjustment 15 set vulcanization holding time; 17 placed (OFF) position; turn on the power, 13 bright. Close the 14 and 10 reading indications; rotate 5, 8, 10, 11 respectively, respectively, 6, 7 green light is on. Use the test pump to inject water into the water pressure plate to set the water pressure. When the temperature reaches the set value, 10, 11 lights off, 6, 7 green light is off, red light is on, when the 6 and 7 red lights are all on, put 17 in the "ON" position. (At this point, the temperature is constant until the end of vulcanization) 15 preset time, the secondary power supply is automatically disconnected, 12 bright, and the vulcanization is over. If a meter is damaged during the vulcanization process, it can be rotated 6 to the manual position, and all instruments have no effect. The hot plate temperature can be read from the mercury thermometer, and can be controlled by 5, 8 to maintain the constant temperature, thereby completing the vulcanization work. In the manual position, the leakage protection does not work and the total grounding wire must be reliable and secure.

    Maintenance and maintenance of vulcanizer:

    1. Before use, check the insulation resistance of the hot plate. If it is too low, it should be energized and dried until the insulation value reaches 50MΩ or less.

    2, in the use of moving in the process should be handled with care, civilized operation;

    3. If you work in the field, you should have reliable rain and waterproof means to avoid being affected by rain and moisture.

    4. When the use of its length is completed, it should be placed in the warehouse where the air circulation, relative humidity is not more than 85%, and is not affected by rain. The sleeper is raised below, and it is strictly prohibited to be placed on the ground.

    Contact Details
    Jiangyin Tongxin Vulcanizing Machine Manufacturing Co., Ltd.

    Contact Person: Cai

    Send your inquiry directly to us (0 / 3000)


    Address: No. 21, Hetang Central Street, Jiangyin City, Jiangsu Province

    Factory Address:No. 21, Hetang Central Street, Jiangyin City, Jiangsu Province