Professional Conveyor Belt Vulcanizer With Water Cooling System 35KW 50 Hz

Specifications 

vulcanizing press machine 
1) Product Type:conveyor belt 
2) Related voltage: 380 v(660v). 50 Hz 
3) the electric power output:35KW 
a) It's most important for the conveyor belt which is used for heavy-duty and long distance material handing.

b) The special equipment for conveyor belt repairing and jointing.

c)Advantages
The quality of the jointing directly effect the working life & working efficiency.It's most important for the conveyor belt which is used for heavy-duty  and long distance material handing

d) Fast heating, steady heating temperature

e)Specification

LD technical performance

Suitable for conveyor width:680mm-2400mm

heating plate length: 600mm,900mm and others

Cementing angle:0°:16.7°(according the client's requirement)

Curing working surface temperature≤165°C

Warming time: less than 30 min

Project/Data/Model	Adhesive tape width (mm)	specification	Heating plate size Length × width (mm)	Total power (kw)	Heavy weight (kg)	Dimensions Length × width × height (mm)	total weight (kg)	Configuring device
								Manual pump	Electric control box
TXCK-650 DJSL/DGLJL-650	650	650×830	830×820	9.8	56	1320×830×585	398	1	1
		650×1000	1000×820	11.8	66	1320×1000×585	460	1	1
TXCK-800 DJSL/DGLJL-800	800	800×830	830×995	11.89	70	1450×830×585	485	1	1
		800×1000	1000×995	14.4	79	1450×1000×585	550	1	1
TXCK-1000 DJSL/DGLJL-1000	1000	1000×830	830×1228	14.7	82	1700×830×585	556	1	1
		1000×1000	1000×1228	17.8	95	1700×1000×585	596	1	1
TXCK-1200 DJSL/DGLJL-1200	1200	1200×830	830×1431	17.2	96	1950×830×750	784	1	1
		1200×1000	1000×1431	20.7	113	1950×1000×750	900	1	1
TXCK-1400 DJSL/DGLJL-1400	1400	1400×830	830×1653	19.8	107	2150×830×900	857	1	1
		1400×1000	1000×1653	23.9	132	2150×1000×900	1080	1	1
TXCK-1600 DJSL/DGLJL-1600	1600	1600×830	830×1867	22.3	120	2380×830×900	1102	1	1
		1600×1000	1000×1867	27	146	2380×1000×900	1400	1	1
TXCK-1800 DJSL/DGLJL-1800	1800	1800×830	830×2079	24.9	137	2620×830×900	1247	1	1
		1800×1000	1000×2079	30..	164	2620×1000×900	1500	1	1
TXCK-2000 DJSL/DGLJL-2000	2000	2000×830	830×2303	27.6	154	2830×830×900	1385	1	1
		2000×1000	1000×2303	33.2	182	2830×1000×900	1750	1	1
TXCK-2200 DJSL/DGLJL-2200	2200	2200×830	830×2478	29.7	165	2997×830×900	1446	1	1
		2200×1000	1000×2478	35.8	198	2997×1000×900	1800	1	1

1.Frame

2.clamping mechanism

3.horn

4.screw

5 .nut

6. Washer

7. High pressure hose

8 .Pressure test pump

9 .heat shield

10.upper heating plate

11.Secondary cable

12.Electric control box

13.Primary cable

14.lower heating plate

15.Water pressure plate

 

1. Before the installation of the combing machine, the main parts (such as electric healing plates, pressure devices, racks, etc.) are evenly separated and separated, and the vulcanizer is temporarily transported to the site for temporary installation.

2. each separate separation of the parts, is also a frequent moving parts. Generolly, the heaviest parts can be handled by two people, so it is convenient to install and disassemble.

3. Before installation, find a more spacious place on the installation of the tape conveyor. In this place, not only the indefinite operating area and space, but also the placement of the tape and the power wiring are convenient.

4.Before installation, on the belt conveyor installation line, disassemble the upper rollers and set up a working platform in the form shown in Figure 2. If it is glued in the field, use a canvas to build a temporary rainproof shed around the work platform

5.Install the tools of the vulcanizing machine, the tools for processing the tape joints, the power supply wires, etc., and confirm that the glued village materials (such as cover rubber, core glue and glue) are within the validity period, the manufacturer and the production date.

 

6. Installation of the vulcanizer is carried out as follows:

(1) Place the single lower machine in the form shown in Figure 3;

(2) As shown in Figure 4, first place the pressure device (water pressure plate) on the placed lower frame machine; then place the lower electric plate on it. After the three are aligned, the lower electric heating plate is covered with plastic film (or talcum powder); Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate.

(3) Place the tape joints that have been processed and processed well and filled with the rubber material on the lower hot plate; after finding the center line, fix the tape on both sides with the clamp plate and the clamping mechanism. Its form is shown in Figure 5;

(4) on the tape joint. Place the plastic film (or talcum powder) in the position corresponding to the lower hot plate, and then place the electric heating plate and the heat insulation board on it in order. Its form is shown in Figure 6.

Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate

(5) Place the upper frame on the heat insulation board as shown in Figure 7, and align and align with the lower frame.

(6) According to Figure 8, install the pre-tightening bolts, washers and nuts in the elongated holes at the upper and lower frames, and tighten the nuts with a wrench. At this point, the main part of the vulcanizer is installed.

(7) According to Fig. 9, the quick joint of the pressure pump system is connected with the water inlet hole of the pressure device, and the primary power supply wire is correspondingly inserted into the socket of the electric heating control box, and one end of the secondary wire is inserted in the electric heating control box. On the socket, the other end is inserted on the hot plate; the corresponding one of the thermal resistance (or thermocouple) wire is inserted into the socket of the electric heating control box, and the other end is inserted into the temperature measuring hole of the electric heating plate. At this time, the vulcanization mounting is completed, and the timing operation of pressurization and heating is prepared.

Maintenance and maintenance

1. Before use. check the insulation resistance of the hot plate. If it is too low, it should be energized and dried until the insulation value reaches 50MΩ or less.

2. in the use of moving in the process should be handled with care. civilized operation;

3.If you work in the field, you should have reliable rain and water proof means to avoid being affected by rain and moisture.

4.When the use of its length is completed. it should be placed in the warehouse where the air circulation, relative humidity is not more than 85%. and is not affected by rain. The sleeper is raised below, and it is strictly prohibited to be placed on the ground